| This
section will provide you with a general overview of
plastic resins commonly used in packaging. However,
it should not be used as a substitute for compatibility
testing. All of the following materials are available
in FDA grades.
High
Density Polyethylene (HDPE):
Most Commonly
used for extrusion blown bottles. In its natural
state HDPE is translucent and flexible, the addition
of color will make it opaque. Adding extra weight
will yield a more ridged package. Polyethylene is
economical, impacts resistant, and provides a good
moisture barrier. Compatible with a wide range of
products that contain caustics and acids.
HDPE
should not be used with products containing solvents.
Additionally, due this resins tendency to crack
at stress points we do not recommend its use in
closures. Polyethylene is also available in Low
Density and Medium Density (for a more flexible
package), and High Gloss High Density
Polypropylene
(PP):
Typically
used for injection-molded closures and jars. Injection,
extrusion, or stretch blow molding methods are employed
to produce Polypropylene bottles. In its natural
form Polypropylene is semi-clear to clarified and
provides excellent contact clarity. PP also produces
a high gloss finish when produced in colors.
Polypropylene
provides a ridged package and its greatest strength
is high temperature applications i.e. Hot Filling,
autoclavable, and offers the ability to be steam
sterilized. Polypropylene has excellent chemical
resistance.
Subfreezing
temperatures dramatically reduce this resins impact
resistance. Oriented PP provides improved impact
resistance and clarity at low temperatures.
Polystyrene
(PS):
Commonly
used for injection molded jars due to its clarity
and stiffness at an economical price. This resin
lends itself to most decoration methods without
the need of flame treating. Polystyrene has a good
oxygen barrier rating and a fair moisture barrier.
Styrene is used to package dry goods such as spices
and vitamins, it is also used for petroleum jellies
and creams.
PS
demonstrates a fair resistance to chemicals and
acids. Its oil and grease resistance is rated as
good. This polymer has poor impact resistance.
Styrene-Acrylonitril
(SAN)
This
styrene derivative offers the clarity and rigidity
of Polystyrene in an engineering grade plastic.
SAN has superior barrier properties, as well as
improved chemical resistance when compared to PS.
SAN is a fairly costly resin.
Acrylic
Butadiene-Styrene (ABS):
A styrene
derivative that offers greater impact resistance
than PS. ABS is only available in solid colors.
Polyvinyl
Chloride (PVC):
Typically
used for blow molded bottles. PVC is extremely resistant
to chemical and oils, and has a very low oxygen
transmission. Provides an excellent barrier to gases.
PVC is a clear (marked yellowing over time) drop
impact resistant, semi-ridged material.
PVC
is vulnerable to solvents and public relation difficulties.
Many Environmental Scientist and Activists are of
the opinion that chlorine atom expelled in the manufacture
of this resin is a key factor in ozone depletion
and global warming. None of Pearce Plastics' Products
use this resin.
Polyethylene
Terephthalate (PET):
Durable
with an excellent gloss, clarity, and sparkle most
commonly used for blow molded bottles. Oriented
PET (OPET) offers a very good alcohol and essential
oil and a generally good chemical resistance. PET
is vulnerable to ketones and acetone attack. The
orienting process improves gas and moisture barriers.
PET
is not recommended for high temperature applications
(160 degrees F maximum temperature). However, heat-set
PET will accept high temperature applications to
195 degrees F. PET is typically used for Food &
Beverage Products such as soda and juice, and cosmetics
items that are high in alcohol like hair styling
products.
Glycol
Polyethylene Terephthalate (PETG):
Generally,
used for shampoos, soaps, and detergents. PETG demonstrates
a good impact strength and gas barrier. The chemical
resistance of PETG is fair and product testing is
highly recommended.
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